Every minute of downtime can translate into significant losses, impacting production, research, and ultimately, patient well-being. That’s why Genesis AEC specializes in designing, building, validating, and maintaining integrated critical infrastructure that ensures your life science campus operates with unparalleled reliability and strict regulatory compliance. We understand the unique challenges of pharmaceutical environments, where mission-critical power systems and exceptionally reliable utilities must adhere to the highest standards, including FDA and FDA Annex 1. Our holistic approach delivers the compliant and sustainable infrastructure you need to thrive.
We lay the groundwork for optimal performance by digitally mapping every pipe, valve, pump, and utility header across your campus. Using advanced tools like PipeFlo® software and our proprietary PharmaWater Pro™, our services include precision hydraulic modeling, creating a digital twin of your chilled water, cooling tower water, and boiler feedwater/condensate transfer systems. We conduct detailed system documentation and on-site surveys, compiling all available design and as-built information. Through performance optimization simulations, calibrated with real-world operational data, we can:
We also provide continuous hydraulic model updates as your site undergoes renovations and new construction, performing peak demand simulations to confirm system operability and identify deficiencies. Tangible Results: Our hydraulic optimization strategies can lead to up to 1.9 M kWh/year in energy savings and $1.2 M annually in operational cost reductions.
We engineer and deliver high-purity systems essential for your operations, including:
We design these systems for efficient operation and ease of service, significantly reducing your O&M overhead and ensuring uninterrupted GMP compliance. Our expertise extends to utility system integration for critical connections like chilled and condenser water, electrical distribution, and steam/condensate piping. We specialize in seamless integration of new equipment without disrupting existing operations. This includes the decommissioning of legacy steam absorption chillers and their replacement with high-efficiency electric chillers, alongside the optimization of your Sequence of Operations (SOO) to strategically leverage energy sources like COGEN waste steam heat for chilled water production.
Power disruptions are not an option. We deploy N+1 or 2N redundancy across all critical components, including UPS, generators, Automatic Transfer Switches (ATS), and Medium Voltage/Low Voltage (MV/LV) switchgear.
Benefit from dual-source feeders and automatic transfer systems that keep your critical loads online without interruption. Our online double-conversion UPS and power conditioning solutions guard against all voltage anomalies.
Full power monitoring and control systems ensure continuous compliance and peak performance. We provide real-time power monitoring and alerts to detect and fix deviations before equipment trips.
Benefit: Achieve campus-scale resilience with a near-zero risk of power failure. Our cleanroom resilience solutions are built-in, safeguarding airflow and aseptic compliance during power fluctuations. Even tiny voltage dips or frequency shifts can derail pharmaceutical manufacturing, especially in aseptic processes. This can lead to sensitive equipment tripping offline (VFDs, PLCs, clean-room ventilators, cooling systems, and production machines) and a loss of cleanroom integrity, potentially collapsing positive pressure and triggering lengthy requalification, risking product sterility. Unplanned shutdowns can also result in costly batch loss and delays.
Modernize your energy infrastructure, achieve Net Zero/ESG goals, and contribute to a greener future. We help you:
Our services include AC power interconnection and electric service upgrades, coordinated diligently with utility companies. We also support the integration of large-scale solar farms into existing operations, such as a 4-megawatt solar farm. The phasing out of legacy energy streams that contribute to GHG emissions and their replacement with more sustainable alternatives is a focus, setting a clear path for reduced site GHG emissions and overall carbon footprint.
Streamline your leasing process and attract top-tier tenants with our “plug-and-play” solutions. We install:
This enables new tenants to connect and operate labs immediately, significantly speeding up move-in times and boosting leasing readiness.
Upgrade your existing infrastructure without disrupting critical GMP production. We execute phased updates to:
Right-sizing and VFD retrofits often result in up to 50% reduction in pump energy use and substantial O&M savings. Our modernization projects lead to a highly efficient chilled water system, resulting in reduced operational costs, improved energy efficiency, and a lower carbon footprint.
Our process ensures your systems are fully validated and ready for optimal performance. We provide:
This ensures long-term compliance, future reliability, and streamlined maintenance for your facility.
Partnering with Genesis delivers measurable benefits:
Ensure continuous operation, regulatory compliance, and long-term sustainability across your entire life science campus. Connect with our Critical Infrastructure Team today and secure your operational future.
