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Bayer Healthcare

Manufacturing Renovation

Genesis performed EPCM, commissioning, and validation services for the design and construction of this manufacturing facility. The project included installation of a fully automated ingredient dispensing/mixing system and continuous coating operation within the constraints of an existing 1940s building. The biggest challenge was to maintaining uninterrupted manufacturing operations during each construction phase. This was accomplished by adhering to a detailed phasing plan and working closely with site operations, so construction activities could be isolated and occur adjacent to manufacturing operations. A strategy was implemented that allowed qualification to occur in parallel with construction enabling timely turnover and occupancy by the users.