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Genesis Receives ENR Best Manufacturing Award for Cell Processing Modular Facility Project

NIH NCI Building T30 Cell Processing Modular Facility

NIH NCI Building T30 Cell Processing Modular Facility

“Best of the Best: National Institute of Health NCI Building T30 Cell Processing Modular Facility” by Justin Rice

The construction and medical sectors frequently boast innovative projects, but few intertwine the two as intricately as the construction of the National Institute of Health (NIH) NCI Building T30 Cell Processing Modular Facility. This article features this impressive award-winning Genesis AEC project, deemed the “Best of the Best,” highlighting its complexities and innovative solutions.

Inside the NIH’s Cutting-Edge Cell Processing Facility

This cell processing modular facility is the first of its kind. It’s a large-scale prefabricated and multimodular cGMP manufacturing facility. In simpler terms, the facility consists of multiple pre-built modules brought together and assembled on site, all while ensuring they meet the stringent manufacturing standards set by the FDA.

Why is this a big deal? Traditional construction might require materials to be brought to a site and constructed there, extending the project’s timeline and potentially its cost. Prefabrication, on the other hand, means the modules are constructed off-site, ensuring a controlled environment, potentially higher quality, and quicker assembly on site.

Ignacio Diaz’s quote encapsulates the heart and soul of the project. Recognizing that the facility would potentially provide a “last hope” for many patients. This isn’t just a construction project; it’s a potential lifeline for many, helping treat cancer using Tumor Infiltrating Lymphocytes (TILs).

Precision Engineering: The Making of a Cell Processing Cleanroom

At a cost of $28 million, the facility covers 14,200 gross square feet. This sprawling space includes prefabricated clean room modules, each weighing a hefty 40,000 to 50,000 lb. These rooms serve multiple purposes, from cell manufacturing and processing suites to lab spaces and cold storage.

Overcoming Obstacles: Construction in the Heart of the NIH Campus

But construction wasn’t smooth sailing. Firstly, proximity to active NIH facilities meant vibrations required careful monitoring. Additionally, the construction process experienced unforeseen challenges, such as the discovery of massive tree stumps or complications brought by rain.

The facility stands as a testament to innovation, collaboration, and the sheer will to overcome challenges. The blend of modular construction techniques, stringent cGMP practices, and the drive to contribute to the cutting-edge medical field make this project a noteworthy benchmark for future endeavors.

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About Genesis AEC

Genesis AEC – an award-winning consulting, architecture, engineering, and construction management firm – has partnered with life sciences companies for more than 25 years to complement the scientific expertise of our clients as they usher in the next generation of life-saving therapies, treatments, and technologies. Whether it’s providing AE support for existing sites; commissioning, validation, and qualification (CQV) for specific processes or equipment; or turnkey design-build solutions, our team blends sound science and technical expertise with quality assurance and safety measures to deliver unparalleled results.